Casual Tailoring & Sport Coats
Tailoring isn't only for weddings and boardrooms. An unstructured sport coat, a pair of chinos and an open-collar shirt, cut to you, are the pieces most men wear most and buy worst.
★ 4.7 · 150+ Google reviews · First appointment free & no-obligation
Does Sam make anything less formal than a suit?
Yes: soft unstructured jackets, odd trousers and shirts for days off the clock, cut to their own patterns from the same kept measurements as the formal wardrobe. Measured at the Vaughan studio, two to three weeks for a shirt and three to four for a jacket.
A soft, unstructured sport coat is the hardest-working garment a man owns: thrown over a shirt for dinner, worn open on a Sunday, dressed up or down in a second. Cut to your shoulders with little padding, it feels like a favourite cardigan and looks like tailoring.
Add chinos cut to your rise, an open-collar or camp shirt for warm days, and a blazer that pairs with everything, and you have a weekend wardrobe as considered as your suits, just easier.
Made to your specification.




Unstructured sport coats
Soft shoulder, little or no canvas: relaxed, breathable, and cut to you.
Blazers
The navy hopsack that goes with grey trousers, chinos or jeans. The most useful jacket you own.
Chinos & casual trousers
Cotton and linen trousers cut to your rise and break, for days off the clock.
Open-collar & camp shirts
Relaxed shirts in linen and light cotton, cut with shape but room to breathe.
Hopsacks, linens, cottons and soft tweeds: fabrics chosen for ease and texture rather than the boardroom, all from the same fabric library. Explore the fabric library →
No guessing at the number.
- To make Three to four weeks. Twelve days if it is urgent and the fabric is in.
- Payment Half when the fabric is chosen, half on delivery.
- Alterations Part of the price, not a line item at the end.
- Reorders Your measurements are kept, so the next one is a phone call.
You get one firm price before anything is cut, and the first consultation costs nothing.
What people actually said.
“Always bought my suits off the rack and always struggled with getting a quality suit that fit. A friend recommended I try Sam and I don't think I'll ever switch back. Sam has an extremely wide selection of fabrics and the detail he puts in every suit is truly remarkable. From the fit to choosing my fabric and design, Sam will be my go-to.
Rafi Habs · ★ Google
“My first custom suit by Sam did not disappoint. He's a master of his craft and everything was fully customized with a perfect fit. I would definitely recommend him for any occasion.
Parth Thakkar · ★ Google
“Sam is an amazing tailor and helped me pick out a wicked suit. He's very friendly and will help you step by step.
Alexander Ferrier · ★ Google
Good to know.
What makes a casual jacket different from a suit jacket?
Less structure. A soft jacket drops the heavy canvas and padding, so it moves like a cardigan and drapes off the shoulder rather than holding a line. It is a different garment, not a suit jacket in a louder fabric.
What do I wear an odd jacket with?
Trousers in a clearly different fabric and weight, not orphaned suit trousers, which always look like exactly that. Grey flannel under a tweed, or a navy hopsack, is the reliable answer, and Sam can cut both to the same pattern.
Which fabrics work for a soft jacket?
Ones with texture, because texture is what reads casual: hopsack, tweed, linen blends for summer, corduroy in the cold. A smooth worsted in a soft jacket tends to look like a suit that has lost its trousers.
Can it be dressed up?
To a point. A soft navy jacket with a shirt and good trousers is right for most rooms that are not a boardroom or a wedding. It will not stand in for a suit, and Sam would rather say so than sell you one garment for two jobs.
How long does it take?
Three to four weeks for a jacket, two to three for shirts and trousers. Once the pattern is on file, the next one is a phone call.
Does it use the same pattern as my suits?
It starts from it, then relaxes: more room through the chest and a softer shoulder, because the point of the garment is comfort. Same numbers, different intent.
Do you make casual jackets, not just suits?
Yes. Soft, unstructured sport coats and blazers are some of my favourite things to make. Cut to your shoulders with little padding, they feel easy and look like proper tailoring.
Can you make chinos and casual trousers?
Yes: cotton and linen trousers cut to your rise and break, on their own or to pair with a sport coat. Same fit, less formality.
What fabric works for a casual jacket?
Hopsacks, linens, cottons and soft tweeds: textured, breathable fabrics that read relaxed. I'll steer you by how and where you'll actually wear it.
Have casual tailoring & sport coats made for you.
The first appointment costs nothing, and it happens at the Vaughan studio: one client in the room, and the whole hour is yours.



